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MILLWRIGHT LEVEL 1 FINAL EXAM NEWEST 2024-
2025 ACTUAL EXAM COMPLETE 300 QUESTIONS
AND CORRECT DETAILED ANSWERS ( VERIFIED
ANSWERS) |ALREADY GRADED A+
What are the limitations of a horizontal band saw as it relates to cutting curves or round corners? - ANSWER- It can only cut straight
How is feed rate controlled on a horizontal band saw? - ANSWER- An adjustable hydraulic cylinder
IS it necessary to turn a horizontal band saw off manually after completing a cutting operation? Why or Why not? - ANSWER- No because a switch is automatically activated by the downward motion of the upper frame
What re the saw guides and where should you place them when you are using a horizontal band saw? - ANSWER- They guide the blade and should be adjusted to as close as possible to the work
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If the blade jumps and shudders when you are using a horizontal band saw, what could be the problem? - ANSWER- The feed rate is too high
When cutting short pieces to length, what can be done to ensure that the jaws of the clamping device make good contact and do not distort - ANSWER- Placing a similar piece in the back
What is another name for a contour band saw? - ANSWER- Vertical band saw
What is tracking as it relates to band saw? - ANSWER- Centering the blade on the pulleys
What characteristics differentiate styles of band saw blades? - ANSWER- Material, width, gauge, pitch, type of tooth
What is the advantage of using a bimetal blade in a band saw? - ANSWER- Greater wear and heat resistance, faster cutting and better durability
Where should you place the weld when you are welding band saw blades? - ANSWER- Bottom of a tooth gullet
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The width of the saw blade cut in the workpiece is called: -
ANSWER- kerf
The purpose of draw filing is to: - ANSWER- produces a
smooth and flat surface
The removable serrated jaws on a bench vise made from: -
ANSWER- aluminum
How do you designate the size of a bench vise? - ANSWER- Width of jaws
A standard screwdriver blade maintains a better grip in the slot
if the blade is ground slightly: - ANSWER- Concave
The included angle that should be ground of the point of a center
punch is: - ANSWER- 90 degrees
When tightening a bolt with a wrench: - ANSWER- Never push: always pull
The reason for the crown on the end of a flat scraper is: -
ANSWER- so that the outside edges do not dig into the finished workpiece 3 / 4
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What is a purpose of a flat (cold) chisel? - ANSWER- cutting off rivets
What is a chisel made from? - ANSWER- high carbon steel
What are 2 types of cleaning? - ANSWER- 1. Chemical 2.Mechanical
Alkaline cleaning must only be used on what metal? - ANSWER- Iron
Barrel finishing: - ANSWER- IS a quick and inexpensive
cleaning method
In the lapping process, what is charged? - ANSWER- the lap
What is another name for Hand Pads or Rolls? - ANSWER- Scotch-Brite pads
The 3 hand taps found in a set are the: - ANSWER- Taper, plug
and bottoming
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